This machine is used for the arrangement of disorderly polyester bottles, scattered bottles without chapter are sent into the bottle sorting machine through the hoist to store the bottle ring, by the thrust of the turntable, the bottle into the bottle inside the cylinder self-positioning, through the bottle turning device and the bottle pulling device, the bottle is arranged into the bottle mouth upright, and through the air feeding bottle system output into the next process. The machine body material is made of high quality stainless steel, other parts also use non-toxic, durable series of materials, electrical and pneumatic system selection of some imported parts, the whole working process is controlled by PLC programming, so the equipment failure rate is low, high reliability.
Working process:
u First manually pour the bottle into the elevator bucket;
u Send the bottles to the finishing bin of the bottle unscrambler by the hoist;
u The bottles are put into the bin of the bottle unpacking machine for sorting. When the bottles are sorted, they are inverted and straightened through the bottle turning mechanism. If there is no inverted, the bottles are directly turned through the bottle turning mechanism.
u Through the bottle turning mechanism, the bottle is directly exported from the bottle mouth to the air duct or the delivery
2.Bottles air conveyor
Model：USK200
Assembly ：0.75kW/6m
Motor：China famous brand
Wind handle rank：G4+F15
Quantity：decided in the spot
construction
⑴all flame with SUS 304 stainless steel
⑵lots of injection molding and stamping parts.
⑶directional force vents
Main characteristic
Put-in of air conveyor adopt Initial and middle combination air purified filter device, avoideing empty bottle polution .It is good for goods safety control.
Manufactuer: Langfang
3.rinser-filler-capper monobloc
The RFC-S series rinsing filling capping machine is a high efficient automatic liquid packing machine, which perfectly combines bottle machine, pressure type filling machine and capping machine together in one unit. The empty bottles are fed into the rinsing machine by air conveyor, and their inside is washed by nozzles after they are turned over. After drip drying, the high quality filling at a high speed is carried out. The last procedure is safe and reliable capping.
Performance of the machine and main features
1） All parts directly contacting liquid are made of superior stainless steel, which meets the requirement of food hygiene.
2） The pressure type filling principle is adopted. The filling quality is ensured with high speed filling and high liquid level precision. The bottles are fed by air conveyor and transported by clamping the bottle neck. They are put out with conveyor chain so that it is easy to change bottles of different sizes.
3） The “PICK&PLACE” mode is adopted for cap grasping. The capping head realizes reliable cap grasping. It adopts magnetic torque structure and is provided with torque scale indication. It is convenient to adjust the torque.
4） Controlled by frequency conversion motor +PLC+MMI, so production speed, output per shift and failure alarm can be displayed on the screen for simple and visual operation.
5） The machine is equipped with stainless steel shield and security door made of organic glass, which is installed with safety electric switch. The machine will automatically stop when the security door is opened.
6） The rinsing clips are made of stainless steel and can avoid bottle neck pollution.
7） There is a stopper on the slide way of caps, and reverse caps can be removed. There are detectors on the cap magazine and slide way to detect the cap quantity and position for automatically controlling the speed of cap conveyor and machine. This machine may stop to alarm when there are few caps or none on the slide way. No cap feeding, there is no bottle.
Model ：RFC12/12/4S
Production capacity：2500B/H
Bottle size：H＝180-320 Φ60-105
Power ：1.75kw
Machine size：1998*1538*2100
Weigth：3000kg
Air pressure：0.4-0.6kpa
Main characteristic
Special series drive structure
Major machine have one motor, with an angle reduction drive,resonable output allocation ,novel design,advanced assembly unit,high accuracy. Precise location of transmission chain size. Insuring the complete machine synchronization runs up smooth and steady.
Rinsing stage
12 bottle rinsing heads.Beautiful appearance, the materials used to meet the food hygiene requirements
The tap hose connector adopts stainless steel express connector. Water into liquid with wear-resistant waterproof materials POM plate center, sealed with silicone materials, wear-resisting, corrosion resistance, and the internal and external rotation mechanism, the hydraulic self-balancing type seal completely avoid the traditional way to cause water set long time operation of the leak problem. The bottle washer can be used to flush the bottle inside, outside the bottle and the bottle mouth, the bottle area has the water tray, the upper baffle board, the washing bottle area has the stainless steel protective cover to prevent the water splashing when the bottle is washed.
Pressure adjusting device can be used to adjust the pressure and control water flow according to the requirement of empty bottle. It is beneficial to ensure the water consumption of the bottle.
Blunt bottle clamp: the stent and flip part components is made of SUS304 stainless steel after many procedures and elastic clamp for stainless steel precision casting, and small bottle of contact area, to ensure that the spray bottle burst effect; High strength, not easy to deform, ensure the safe operation of the equipment; Good interchangeability is good for equipment maintenance and adjustment. In a working cycle, a fixed nozzle is used for quantitative spraying of elastic clamps, which can effectively avoid cross-contamination. Spray drift imported 15 ° solid cone nozzle design advantages, ensure effective flushing no dead Angle. Rotary rinsing machine is suitable for various types of bottles. The range is very wide. It is easy to use tracking intermittent sprinting, reducing water consumption, and changing and adjusting the bottle type.
Filling stage
The filling form is pressure type forced filling. The pressure is supplied by the sanitary pump to fill the filling pressure. Filling machine adopts hydraulic cylinder, up and down in the process of filling the air inside the bottle back to the next point inside the cylinder, not contact with the outside world, to guarantee product aseptic filling is more advantageous than other forms.
Capping
4. lamp inspector
Modle：DJ－1
Power：0.08kw
Size：800×100×500mm
Function description：for checking bottle inside liquid level,dopant,sealing,labeling and outlook,etc.
Main characteristic
Simple instruction, easy maintenance,small in size,and moving convenience.
Adopt special glasses preventing from eyes tied.
Manufacurer : Langfang
5.bottle body dryer
Modle：DRY22
Size ：1000×500×1500mm
Power：5.5kw*
Function description
Because throught bottles rinsing-filling-capping,there are water in or on the body, so there need to make the bottle body dry before sleeving lables and ink-jet printing .When the bottle passes through the drying machine, the water from the bottle will be dried from top to bottom,which will dry the bottle in a short time.
Main characteristic
A． Whole frame stainless steel,good look and practical,easy installation.
B． Adopt miniwatt air-foil fan,decreas operating cost
C． Special wind insuring bottle drying
D． The fan adops closed sound insulation to reduce noise and improve working environment.
Manufacturer: langfang
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